Dec 1, 2015

Navigating Supply Fulfillment Challenges: Understanding the Variables

Streamlining the shipping process and maximizing profitability in managed print services agreements by addressing the complexities of supply fulfillment.

Features SOP

One of the hardest challenges business machine dealers and value added resellers (VARs) face is maintaining profitability while fulfilling contracted managed print services agreements.  Shipping imaging machine consumables, parts and supplies is a primary area of concern for many providers.

At first glance, shipping business machine parts and supplies to customers might seem easy — A customer expresses need, product is pulled from the shelf, then shipped and the customer is happy.  But that’s not how it happens every time, or even most of the time.  There are so many variables at play that unless the savvy dealer identifies and takes those variables into account, it may not be long before the supplier is bleeding toner – and profits.In this series we hope to illuminate common distribution challenges faced by dealers, VARs and IT providers and suggest ideas to overcome them.Identify the VariablesThere are many situations – both predictable and unpredictable – VARs should plan for when providing supply fulfillment as part of their MPS program.  Dealers with sound consumable shipping practices have defined guidelines to combat unforeseeable events.  But first variables need to be identified.In general, distribution challenges can be broken into four or more loosely formed groups:

  1. Technology
  2. Fleet Management
  3. Supply Orders and Processing
  4. Managing the Supply Chain

Each group has subsets which may affect established processes within the group or within other groups. Let’s get an overview of each group and its common components.TechnologyTechnology generally refers to software and its configuration, installed at customers’ locations used to gather business machine information, but it also includes the business machines themselves.  All monitoring software is not created equal *, nor do all machines have the same level of reporting ability — Dealers must be prepared to share limitations in capability with customers to avoid pitfalls.Some of the more common challenges VARs face with technology include:

Some software products may show a percentage of toner remaining in the cartridge as of the last meter read.Others may report the approximate number of days remaining before the cartridge is empty.Information is based on usage trends and should be used as a guideline.

Whenever possible, supply providers should monitor supply levels remaining in cartridges as they are replaced. Supply providers should include clauses of action in supply contracts to stipulate penalties when toner is replace early, above designated threshold levels or when there is still substantial toner remaining in the cartridge.

Supply providers may choose to set alerting for when cartridges are replaced, rather that when devices indicate a need.The feature would be typically used when safety stock in present at customers’ locations.

Typically used when the supply provider’s customers have many of the same models and safety stock is present at customers’ locations (consult your software provider for details).

Many software solutions have the capability of integration collected and reported alert information into ERP and billing platforms.Many ERP systems have the ability to generate sales quotes triggered by incoming alerts.Check with your ERP and software provider.* NOTE – Not all software may offer or provide the features listed above.  Dealers should employ software capable of reporting the capture accuracy needed for devices they service.  Review Alerts and Alert Management for information about device precession.  Be sure to check on software support as well; software must stay installed for it to provide reliable reporting.

Fleet Management

Often, and typically after a fleet assessment has been completed, supply providers may choose to limit the services they provide.  The reasons may vary, but frequently it comes down to device limitations and/or connectivity.  Machines not connected to the network ( USB cable or “locally” connected ) will not provide the same level of detail as those that are connected to the networked.There may also be situations where only a portion of the fleet will be managed by the supply or service provider.  Fulfillment contracts should clearly define services offered for:

Supply Orders and Processing

Taking orders and fulfilling them is where the rubber meets the road for many supply providers.  Having well documented steps in a Supply Standard Operating Procedures (SOPs) guide can prepare them for most events that may occur.  Imagine driving from Miami to Tampa by way of Los Angeles, Chicago, and New York.  Unless there was a road map, the journey might be challenging.  Supply fulfillment can be fraught with difficulty as well.  Along with the above, following are a few situations to include in a Supply Fulfillment SOP:

Be sure the SOP includes steps to follow when multiple requests are received for the same item or for the same device.This could include multiple orders for black cartridges for a single device, and/or putting safeguard practices in place to check if other devices at the site need supplies or machines may be needing supplies soon.In this way shipping costs can be saved.

Identify the steps to be taken to handle emergent situations

If total cost of ownership is not taken into account, VARs could be upside down in their agreements.Dealers should stipulate how many cartridges are included for specific devices over the contract term or for a given timeframe.

Managing the Supply Chain

“As if anything else could go wrong …”   VARs should include contingencies for managing the supply chain as well.  This not only includes managing the dealer’s staff, but inventories and delivery of product as well.  Oversight is needed for:

… In Summary

Successful business machine dealers and VARS offering supply fulfillment have many challenges to overcome, many of which may not be in their control.  Careful planning must be employed to be ready for all contingencies.  All employ some type of software to begin the process with some type of data gathering.But data capture is just one of the initial steps; machine connectivity and reporting capability must be established.  Some of the newest equipment may not be truly MPS ready if reporting accuracy is limited.  Then there is the challenge of maintaining the software for reliable reporting.  It is of no use if daily maintenance is needed to ensure reporting continues.Fleet management is also of importance.  Certain devices may have connectivity challenges.  There may be a portion of the fleet that is not included in fulfillment contracting, or may belong to other providers.  It is equally important to know what the customer is printing, how often they print and when critical printing periods occur.Once supply need is established, and orders for toner cartridge and other consumables begin flowing in, the VAR needs to have a plan in place to ensure orders are fulfilled.  This is more than going to the shelf, and putting a cartridge in a box for mailing.  It can include payment processing as well.Finally there is the challenge of supply chain management.  Supply fulfillment providers should have some type of order tracking capability as many challenges can occur along the way … “lost” and misdirected product, supply chain shortfalls such as out of stocks and shipping delays, and issues of supply quality and return to vendor policies.A sound supply fulfillment program requires written policies to cover all eventualities.  As Sissy Spacek portraying Helen Webber in ‘Blast from the Past’ said, “Write that down.”